{"id":3374,"date":"2026-05-21T19:30:04","date_gmt":"2026-05-21T16:30:04","guid":{"rendered":"https:\/\/performancelubricants.ro\/?p=3374"},"modified":"2026-05-22T09:00:38","modified_gmt":"2026-05-22T06:00:38","slug":"aerospace-defense-avionics-product-selection-guide","status":"publish","type":"post","link":"https:\/\/performancelubricants.ro\/en\/aerospace-defense-avionics-product-selection-guide\/","title":{"rendered":"Aerospace, Defense & Avionics \u2014 Product Selection Guide"},"content":{"rendered":"\n

Why silicones<\/h1>\n\n\n\n

Silicone properties are ozone resistant and naturally stable under a wide range of temperatures, moisture, and other environmental conditions. Dow silicones are unique materials with a useful temperature range from -115\u00b0C to 260\u00b0C, and these materials are highly stress relieving, with a modulus that commonly ranges from 0.01 to 10 MPa.<\/p>\n\n\n\n

Product family<\/strong><\/td>Features and benefits<\/strong><\/td><\/tr><\/thead>
Adhesives, sealants, and foams<\/td>\u2022 Outperform and outlast organics under demanding conditions
\u2022 Remain flexible over a wide temperature range
\u2022 Reliable adhesion to a variety of substrates
\u2022 Light-weighting and perfect sealing<\/td><\/tr>
Coatings, gels, and encapsulants<\/td>\u2022 Protect against moisture, dirt, shock, and vibration and heat fluxes
\u2022 Are stress-relieving and dimensionally stable
\u2022 Have minimal shrinkage<\/td><\/tr>
Liquid silicone rubbers (LSRs)<\/td>\u2022 Ease of processing
\u2022 Good mechanical properties
\u2022 Excellent resistance to extreme temperatures and aging<\/td><\/tr>
Optically clear materials<\/td>\u2022 Offer high performance even in harsh environments
\u2022 Range from dispensable to moldable solutions
\u2022 Allow design flexibility for lighting, electronics, and displays<\/td><\/tr>
Thermal interface, and electrically-conductive materials<\/td>\u2022 Provide wide-range solutions for effective thermal management of sensitive electronics
\u2022 Offer broad choice of thermal conductivity
\u2022 Fill oddly-shaped gaps
\u2022 High EMI-shielding effectiveness with electrically conductives<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Aircrafts, helicopters & drones<\/h1>\n\n\n\n

Proven solutions<\/h3>\n\n\n\n

Piloted aircraft and unmanned aerial vehicles (UAVs), or drones, need environmental sealing, adhesive bonding, thermal management, and protection against electromagnetic interference (EMI). Fixed wing and rotary wing aircraft also demand proven performance, especially for critical electronic components. Whether an aircraft is fuel-powered or battery-driven, engineers expect materials to help solve design challenges. The aircraft industry needs to meet strict safety standards, too.<\/p>\n\n\n\n

Multi-purpose and solvent-resistant fluorosilicone sealants from Dow deliver required performance. DOWSIL\u2122 adhesives, sealants, and foams are not only used for exterior and interior applications, but also as the gaskets for compressors, gearboxes, and pumps. Solvent resistant sealants support the assembly and repair of fuel systems and tanks. These advanced silicones are also used for bonding substrates to heat sinks in transmission, power, and conversion modules as well as bonding integrated circuit substrates, attaching heat sinks, and adhering lids, housings, and base plates.<\/p>\n\n\n\n

More electric aircrafts benefit from DOWSIL\u2122 thermal-management solutions for the battery and battery systems.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

Defense<\/h1>\n\n\n\n

Mission-critical performance<\/h3>\n\n\n\n

Whether by air, land, or sea, military missions demand proven solutions to some of engineering’s toughest challenges. Military operations also need materials that deliver optimal performance in challenging conditions such as desert heat, arctic cold, and jungle rains. With their unique balance of properties, Dow silicones combine high levels of stress relief with reliable environmental resistance.<\/p>\n\n\n\n

DOWSIL\u2122 coatings, gels, and encapsulants resist shock and stress, while dampening vibrations, and providing good flame resistance. Many of these products are MIL-SPEC tested and Underwriter Laboratories (UL) approved.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

Avionics, displays & lighting<\/h1>\n\n\n\n

Electronics, sensors, and illumination<\/h3>\n\n\n\n

Whether they’re flying us home or across the globe, aviation pilots need to see in order to keep us safe. They need to see fuel levels. They need to see air traffic. They need to see flight control avionics, displays and lighting support communications, navigation and monitoring in the cockpit and beyond. As our skies get busier, flight recorders and collision avoidance systems are becoming more important, too.<\/p>\n\n\n\n

From flight displays to cockpit, from instrument and cabin lighting to navigation light, engineers need rugged, reliable solutions. DOWSIL\u2122 optically clear materials resist temperature, humidity, and other environmental extremes. Even the miniature lamps or displays in cabin interiors require the right protection and performance.<\/p>\n\n\n\n

For dissipating heat, Dow’s thermally-conductive materials provide reliable cooling solutions for electronics, modules, and assemblies. DOWSIL\u2122 electrically-conductive materials ensure high-shielding effectiveness from electromagnetic interference in the wide range of frequencies.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

Spaceships & satellites<\/h1>\n\n\n\n

Mission-critical systems<\/h3>\n\n\n\n

Spaceships and satellites operate in high-vacuum environments where outgassing can disrupt electronic systems, optical devices, and thermal radiators. Sealants and encapsulants that release high levels of volatiles can degrade the performance of electronics and sensors. Released gases from materials with high levels of volatiles can also condense on camera lenses. Space-grade silicones from Dow meet NASA requirements for low thermal vacuum outgassing. They also provide good physical and electrical stability over a wide temperature range. DOWSIL\u2122 space-grade encapsulants are available in flowable and thixotropic versions, and used with modules, relays, power supplies, delay lines, cable connectors, and complete electronics assemblies.<\/p>\n\n\n\n

Low-outgassing silicones for spaceships and satellites include controlled-volatility sealants with low levels of collected volatile condensable materials (CVCMs), and high elongation for stress relief (according to ASTM E595).<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

New frontiers<\/h1>\n\n\n\n

Constant innovation<\/h3>\n\n\n\n

Experts from around the world are evaluating asteroid mining, a return trip to the Moon, and a manned mission to Mars. Achieving these goals will require a growing number of launches, which is why engineers need the right material solutions for launch equipment protection.<\/p>\n\n\n\n

The thermal energy from rocket plumes can cause ablation to flame trenches made of concrete, refractory brick, and steel. That’s why Dow provides ablative materials for protecting launch platforms and rocket nozzles under extreme heat flux. Our technical experts in the United States will be happy to support you in solving extreme heat-flux challenges.<\/p>\n\n\n\n

Dow has also developed thermally-conductive gels for encapsulating electronics, and instant green-strength adhesives for bonding substrates with different thermal-expansion rates that could be of help for current and future module designs.<\/p>\n\n\n\n

Featured products<\/h1>\n\n\n\n

Key product list \u2013 a preview of DOW\u2019s complete lineup.<\/em><\/p>\n\n\n\n

Adhesives, sealants, and foams<\/h2>\n\n\n\n
Product<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td>Agency listing<\/strong><\/td><\/tr><\/thead>
DOWSIL\u2122 3-6548 Silicone RTV Foam<\/td>Two-part addition<\/td>Reversion resistant, non-corrosive foam can be used for preparing fire-resistant penetration seals<\/td>ASTM E814<\/td><\/tr>
DOWSIL\u2122 3-6265 HP Adhesive<\/td>One-part addition<\/td>Non-flowing
\u2022 High tensile strength
\u2022 Low void formation after cure for sensitive substrates<\/td>		UL 94 V-0<\/td><\/tr>
DOWSIL\u2122 6-1104 Controlled Volatility Sealant DOWSIL\u2122 6-1125 Controlled Volatility Sealant<\/td>One-part condensation<\/td>Extrudable, non-slump materials
\u2022 NASA requirements for low outgassing
\u2022 Easy repairability
\u2022 Good physical and electrical stability over a range of frequencies, temperatures, and humidity
\u2022 Ensure protection of components from temperature extremes, high humidity, radiation, thermal shock, atomic oxygen, and mechanical vibration<\/td>		NASA requirements<\/td><\/tr>
DOWSIL\u2122 93-076 RF Aerospace Sealant<\/td>Two-part condensation<\/td>A high-temperature sealant\/adhesive with high bond strength
\u2022 Can be used as an effective high-temperature pressurization sealant, thermal barrier, or insulative coating, and as an adhesive for ablative coatings
\u2022 Can be used for protecting cable breakouts and terminations
\u2022 For fabricating formed-in-place seals<\/td>		MIS-19888<\/td><\/tr>
DOWSIL\u2122 730 FS Solvent Resistant Sealant<\/td>One-part condensation<\/td>Fluorosilicone adhesive\/sealant
\u2022 Non-sag acetoxy-cure system
\u2022 Easy to apply
\u2022 Good adhesion to many substrates
\u2022 Stable and flexible from -65\u00b0C (-85\u00b0F) to 260\u00b0C (500\u00b0F)
\u2022 Retains its properties under exposure to fuels, oils, and solvents<\/td>		 <\/td><\/tr>
DOWSIL\u2122 732 Multi-Purpose Sealant<\/td>One-part condensation<\/td>Non-sag acetoxy-cure system
\u2022 Easy to apply
\u2022 Good adhesion to many substrates
\u2022 Flexible from -60\u00b0C (-76\u00b0F) to 180\u00b0C (356\u00b0F) with short peaks to 205\u00b0C (401\u00b0F)<\/td>		MIL-A-46106<\/td><\/tr>
DOWSIL\u2122 3145 RTV Mil-A-46146 Adhesive\/Sealant<\/td>One-part condensation<\/td>Non-flowing
\u2022 High tensile strength
\u2022 Fast in-line cure with optional heat acceleration<\/td>		MIL-A-46146<\/td><\/tr>
DOWSIL\u2122 7092 High Green Strength Adhesive and Sealant<\/td>One-part condensation<\/td>Instant green strength
\u2022 Excellent adhesion to a wide range of substrates such as glass, metal, and plastics<\/td>		UL 94 HB<\/td><\/tr>
DOWSIL\u2122 EA-6060 Adhesive<\/td>Two-part addition<\/td>Fast, low-temperature cure
\u2022 UV indicator for inspection<\/td>		UL 94 V-0<\/td><\/tr>
DOWSIL\u2122 Q3-1566 Heat Resistant Adhesive\/Sealant<\/td>One-part condensation<\/td>High temperature resistant
\u2022 Broad adhesion to many substrates<\/td>		 <\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Coatings, gels, and encapsulants<\/h2>\n\n\n\n
Product<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td>Agency listing<\/strong><\/td><\/tr><\/thead>
DOWSIL\u2122 1-2577 Conformal Coating<\/td>One-part condensation<\/td>Elastoplastic
\u2022 Cured to a tough, abrasion resistant surface<\/td>		UL 94 V-0 \u2022 IPC-CC-830A \u2022 MIL-I-46058<\/td><\/tr>
DOWSIL\u2122 1-4105 Conformal Coating<\/td>One-part addition<\/td>Elastomeric
\u2022 No added solvents
\u2022 Rapid, versatile-cure processing controlled by temperature<\/td>		UL 94 V1 (f1)<\/td><\/tr>
DOWSIL\u2122 3-1953 Conformal Coating<\/td>One-part condensation<\/td>Elastomeric
\u2022 Cured to a soft coating – allowing reliability improvement against stress<\/td>		UL 746 E \u2022 IPC-CC-830B \u2022 MIL-I-46058<\/td><\/tr>
DOWSIL\u2122 93-500 Space Grade Encapsulant (Thixotropic)<\/td>Two-part addition<\/td>Silicone elastomer
\u2022 Exceeds requirements of NASA for thermal vacuum low outgassing
\u2022 Wide operating temperature range from -115\u00b0C to 200\u00b0C (-149\u00b0F to 392\u00b0F)<\/td>		NASA SP-R-0022A<\/td><\/tr>
DOWSIL\u2122 3140 RTV Coating<\/td>One-part condensation<\/td>Good flowability
\u2022 High elongation value for vibration\/mechanical shock dampening and low stress<\/td>		MIL-I-46058C \u2022 IPC-CC-830 \u2022 UL 94 V1<\/td><\/tr>
DOWSIL\u2122 CC-3122 Conformal Coating<\/td>One-part condensation<\/td>Elastoplastic
\u2022 High-performance
\u2022 Solvent-free
\u2022 Delivers long-term reliability in extreme environmental conditions<\/td>		UL 94 V-0<\/td><\/tr>
SYLGARD\u2122 160 Silicone Elastomer<\/td>Two-part addition<\/td>General purpose encapsulant with good flowability and flame resistance
\u2022 Moderate thermal conductivity
\u2022 Condensation-cure system that can be heat accelerated<\/td>		UL 94 V-0<\/td><\/tr>
SYLGARD\u2122 170 Fast Cure Silicone Elastomer<\/td>Two-part addition<\/td>Low viscosity
\u2022 General purpose encapsulant<\/td>		MIL-PRF-23586<\/td><\/tr>
SYLGARD\u2122 527 Silicone Dielectric Gel<\/td>Two-part addition<\/td>Condensation- or heat-accelerated cure dielectric gel
\u2022 Suitable for protecting various electronic devices, especially those with delicate components<\/td>		UL 94 HB<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Optically clear materials<\/h2>\n\n\n\n
Product<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td>Agency listing<\/strong><\/td><\/tr><\/thead>
DOWSIL\u2122 EG-1200 Gel<\/td>Two-part addition<\/td>High transparency
\u2022 Rapid versatile-cure flowable gel
\u2022 High tackiness for coupling variety of surfaces
\u2022 Can be used as liquid optically clear coupling agent for displays and lighting applications<\/td>		 <\/td><\/tr>
DOWSIL\u2122 MS-1002 Moldable Silicone<\/td>Two-part addition<\/td>Optically clear moldable silicone
\u2022 Suitable for producing fine detail optical parts
\u2022 Good resistance to environmental aging<\/td>		UL 94 (f1)<\/td><\/tr>
DOWSIL\u2122 VE-XXXX<\/td>UV<\/td>Transparent
\u2022 Low modulus
\u2022 Low shrinkage
\u2022 UV-curable resin for liquid-based bonding technology
\u2022 Designed to bond display cover glass\/plastic and touch panel to LCD\/OLED display modules<\/td>		 <\/td><\/tr>
SYLGARD\u2122 184 Silicone Elastomer<\/td>Two-part addition<\/td>Transparent, two-part encapsulant
\u2022 Good flame resistance<\/td>		UL 94 V1 (f1)<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Liquid silicone rubbers (LSRs)<\/h2>\n\n\n\n
Product<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td>Agency listing<\/strong><\/td><\/tr><\/thead>
SILASTIC\u2122 RTV-3120 Mould-Making Base<\/td>Two-part condensation<\/td>General purpose silicone mold-making rubber
\u2022 Recommended for high-temperature applications<\/td>		 <\/td><\/tr>
SILASTIC\u2122 RTV-4130-J Base and Curing Agent<\/td>Two-part addition<\/td>High durometer silicone rubber
\u2022 Simplified handling
\u2022 Room-temperature cure within 24 hours, or heat accelerable<\/td>		 <\/td><\/tr>
SILASTIC\u2122 RTV-4230-E Base and Curing Agent<\/td>Two-part addition<\/td>High strength
\u2022 Tear resistant
\u2022 Creates flexible molds to reproduce intricate detail
\u2022 Easy release
\u2022 High elongation<\/td>		 <\/td><\/tr>
SILASTIC\u2122 FL 60-9201 Fluoro Liquid Silicone Rubber (F-LSR)<\/td>Two-part addition<\/td>Solvent resistant
\u2022 Chemically resistant
\u2022 For gasketing and membranes<\/td>		 <\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Electrically- and thermally-conductive materials<\/h2>\n\n\n\n
Product<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td>Agency listing<\/strong><\/td><\/tr><\/thead>
DOWSIL\u2122 1-4173 Thermally Conductive Adhesive<\/td>One-part addition<\/td>1.8 W\/m\u00b7K flowable adhesive
\u2022 High tensile strength
\u2022 No added solvent<\/td>		UL 94 V-0<\/td><\/tr>
DOWSIL\u2122 TC-2035 Adhesive<\/td>Two-part addition<\/td>3.3 W\/m\u00b7K heat-cure adhesive
\u2022 Low bond-line thickness
\u2022 Stable performance at high temperatures up to 200\u00b0C (392\u00b0F)<\/td>		UL 94 V-0<\/td><\/tr>
DOWSIL\u2122 EC-6601 Electrically Conductive Adhesive<\/td>One-part condensation<\/td>Sealant for EMI shielding in a wide range of frequencies
\u2022 Can be used as an adhesive or formed-in-place gasket
\u2022 Adheres to variety of substrates
\u2022 High elongation provides flexibility of joints<\/td>		 <\/td><\/tr>
DOWSIL\u2122 TC-4515 Thermal Gap Filler<\/td>Two-part addition<\/td>1.8 W\/m\u00b7K condensation- or heat-accelerated cure gap filler
\u2022 Holds vertical position in cured and uncured state
\u2022 Soft and compressible once cured<\/td>		UL 94 V-0<\/td><\/tr>
DOWSIL\u2122 TC-4535 CV Thermally Conductive Gap Filler<\/td>Two-part addition<\/td>3.5 W\/m\u00b7K controlled volatility gap filler<\/td>UL 94<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Primers<\/h2>\n\n\n\n

When surface preparation is required, we recommend starting with one of the following primers.<\/em><\/p>\n\n\n\n

Primer<\/strong><\/td>Cure system<\/strong><\/td>Features and benefits<\/strong><\/td><\/tr><\/thead>
DOWSIL\u2122 1200 OS Primer<\/td>One-part condensation<\/td>Enhances bonding\/adhesion of RTV- and heat-cure silicones to metals, ceramics, glass, wood, masonry, and structural plastics.<\/td><\/tr>
DOWSIL\u2122 92-023 Primer<\/td>One-part condensation<\/td>Specially formulated for use with addition-cure silicones to mitigate surface poisoning. Recommended for use with FR4, most metals, and ceramics.<\/td><\/tr>
DOWSIL\u2122 1204 Primer<\/td>One-part condensation<\/td>Enhance adhesion to most metals, ceramics, and plastic for all silicones, especially with RTV cure.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Performance Lubricants is the authorized distributor of Dowsil\u00ae products for Romania, Moldova, Serbia, Bulgaria, Bosnia, Kosovo, Montenegro, and Albania.<\/h2>\n\n\n\n

With over 30 years of experience in the field, our team of specialists provides reliable consultancy and assistance in identifying the right lubricants for your specific needs.<\/p>\n\n\n\n

Contact us<\/a> now to benefit from our expertise.<\/p>\n","protected":false},"excerpt":{"rendered":"

Why silicones Silicone properties are ozone resistant and naturally stable under a wide range of temperatures, moisture, and other environmental conditions. Dow silicones are unique materials with a useful temperature range from -115\u00b0C to 260\u00b0C, and these materials are highly stress relieving, with a modulus that commonly ranges from 0.01 to 10 MPa. Product family […]<\/p>\n","protected":false},"author":8,"featured_media":3370,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[],"class_list":["post-3374","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"\nAerospace, Defense & Avionics \u2014 Product Selection Guide - Performance Lubricants<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/performancelubricants.ro\/en\/aerospace-defense-avionics-product-selection-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aerospace, Defense & Avionics \u2014 Product Selection Guide - Performance Lubricants\" \/>\n<meta property=\"og:description\" content=\"Why silicones Silicone properties are ozone resistant and naturally stable under a wide range of temperatures, moisture, and other environmental conditions. Dow silicones are unique materials with a useful temperature range from -115\u00b0C to 260\u00b0C, and these materials are highly stress relieving, with a modulus that commonly ranges from 0.01 to 10 MPa. 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